Wax PE

What is polyethylene wax?

Polyethylene is a type of wax based on polyethylene, which is a colorless and odorless substance in the form of a solid crystal. Polyethylene wax is one of the most common PVC lubricants, which, in addition to smoothing the surface between metal and PVC, also has a great effect on the transparency of the product. Heavy wax polyethylenes have a linear structure and are produced with low and medium pressure. This lubricant is insoluble in organic solvents at normal temperature, but soluble in aliphatics, chlorinated hydrocarbons and most non-polar solvents at higher temperatures.

Due to its lubricating property, polyethylene causes the melt to separate from the metal, and the surface smooths the surface between the metal and PVC, and also has a special effect on the glossiness of the product. Polyethylene wax is usually produced in two types of emulsion and non-emulsion. The difference between these two types is in their molecular mass, and their molecular mass is between 2000 and 4000.

Polyethylene wax has less resistance and flexibility than other polyethylenes, but its resistance to chemicals and fragile environmental stresses is high. This type of polyethylene wax is the most widely used type of polyethylene in the world. This material can act as a dispersing and activating agent in polyethylene, polypropylene and ABS.

As mentioned, this substance is used in PVC as an external lubricant. Polyethylene wax is purer than other polyethylenes and has better performance due to its molecular mass and uniform melting point. As a result, by using this material during the extrusion process with an extruder, the production rate increases by about 30%.

Features and properties of polyethylene wax

During the recent studies of Transparency Market, polyethylene wax has received a lot of attention and the demand for its use in various industries is increasing. Polyethylene wax is produced through a process called polymerization. Its quality depends on various factors such as viscosity, melting point, density, etc., that different manufacturers change the polymerization process to achieve the desired quality.

This material is an ethylene homopolymer that has a fully saturated and linear state. For this reason, it can be used to combine and produce plastic products. Due to its crystalline state, this material has high hardness so that it does not suffer at high temperatures. The characteristics of polyethylene wax are innumerable due to its polymer chain and molecular mass. One of the most important of them is the non-degradation and loss of its quality when heated and cooled. Polyethylene wax has many chemical and physical properties that we will describe the most important ones below.

Appropriate flexibility
High chemical resistance
Compatibility with other vox
Lubricating property
Thermal stability
melting point

The hard molecular chain of this material has caused polyethylene wax to have a high melting point as a thermoplastic, so that it melts at 110 degrees due to heat. Also, features such as high resistance and flexibility are also a result of the strong polymer chain and its molecular mass.

Detection and identification of polyethylene wax

Polyethylene waxes are generally available in two types: low density and heavy density. Heavy polyethylene wax has a linear structure and is produced under medium to low pressure, which you need to pay attention to the density and degree of crystallization to distinguish it. High density wax is denser and more crystalline. Of course, if it is not possible to distinguish this way, you can also distinguish this wax from other materials through observation, sense of touch and smell.

Polyethylene wax has a sheet appearance and its surface is shiny. If this material is cut, no impurities should be seen. Otherwise, the material is of low quality and cannot be used as desired. The fake type of polyethylene wax is rough and brittle at room temperature. Also, to recognize polyethylene wax, keep in mind that wax does not change its state when placed in boiling water.

If the test sample undergoes a change of state, that product is combined with paraffin and other impurities .

Correct use of polyethylene wax

Polyethylene wax is used in many industries due to its wide properties such as melting point, density, etc., and is used in different parts of the production of a product. Among the uses of this product, its use in textiles shows the softening and stability properties of wax. These waxes prevent yellowing and color change of fabric by resisting acid substances and other chemical products. In case of correct and principled use of polyethylene wax, the manufactured products benefit from the following features.

Scratch resistance
anti-settlement
anti-falling
abrasion resistance

Improving the coefficient of friction

Creating these properties using polyethylene wax increases the quality of the final product. Therefore, manufacturers can improve the level of their production by using this product.

Types of polyethylene wax

Polyethylene wax is one of the products that enters the market in different grades in the form of powder, flake and granulated sugar and is used in various industries due to its high diversity and unique properties. In general, this product can be used in various industries such as the production of composites, candles, cosmetic products, textiles, etc., and on the other hand, some of it is suitable for edible products. Polyethylene wax is divided into two groups, emulsified and non-emulsified, whose mass is between 2000 and 4000. In the following, we will separate the types of polyethylene wax in terms of application.

Edible polyethylene wax

Edible polyethylene wax can be used to polish all kinds of citrus fruits and fruits in the food industry. Also, using this product is a way to prevent drying of dairy products, which add it to all kinds of cheese. This type of wax is not edible and does not cause any problem for the consumer. Therefore, it can be used to produce children’s colored pencils as well as pastels.

Industrial polyethylene wax

Waxes with different characteristics are used in various industries depending on the production needs, and sometimes these waxes are refined and non-toxic. Among the applications of industrial polyethylene wax, the following can be mentioned.

candle production
Composite production
Production of cosmetic products
Rubber protection
textileInjection plastic products
Production of sewer pipes
Polyethylene wax storage conditions

As mentioned earlier, polyethylene wax has different types, most of which are non-edible. Therefore, make sure that you use the appropriate and non-toxic type for edible and cosmetic products. This product should be kept away from direct sunlight and should not be exposed to heat. The best storage temperature for polyethylene wax to maintain its original quality is 0 to 40 degrees Celsius.

Polyethylene wax production process

Polyethylene wax is one of the by-products of the polyethylene production process. Ethylene gas is dissolved in hexane and the polymerization process is performed along with the catalyst in a three-phase reactor. This practice has two main and secondary streams. In the main flow of polymer with a little solvent and in the secondary flow of wax with a little solvent, they enter the reactor outlet.

Another type of polyethylene wax is obtained by breaking the molecular chain of light linear polyethylene. These materials are produced with high purity and narrow chain length distribution.

In this method, after the production of wax from polyethylene, in the complementary process, polar groups react with wax chains and produce polar wax, which is used in various paint, polymer and coating industries. Another of its most widely used uses is the production of polyethylene wax emulsion, which is very economical.

The word wax basically refers to various organic substances that are solid at normal ambient temperature, but when exposed to higher temperatures, they become liquid.

The chemical composition of polyethylene wax is very complex and one of the main sources of its production is oil. Polyethylene wax has one or more similar molecules and their molecular weights are different from each other. This material shrinks and shrinks as the temperature decreases and expands as the temperature increases. Temperature changes have an important effect on the appearance of waxes, and they become more flexible as the temperature increases.

Application of polyethylene wax

Production of plastic and injection products
Packaging of food and dairy products
Production of water and sewage pipes and pipes under gas pressure

Polyethylene wax is used as a waterproof agent in the production of wood composite boards such as MDF, chipboard, OSB boards and other wood products.

Polyethylene wax is used in making different types of candles. There are different types of candles, and today, candles are not only used for lighting. Many of the candles that are produced have a decorative aspect.

Polyethylene wax is used to produce chlorinated paraffin, which is a lubricant and flame retardant in PVC pipes. This material is also used in metalworking fluids and other lubricants.
Refined polyethylene waxes are non-toxic and are used in many food, cosmetic and health products.

This type of wax is widely used in the cosmetic industry and in products such as moisturizing creams and sunscreens.

Polyethylene wax is one of the main and important materials of rubber tires and is used to protect the rubber and prevent cracking in different types of rubber.

This substance creates a protective layer between the surface of the tire and the air.

The use of this substance in the polishing of wooden floors, which is intended to protect the floors, goes back many years. Polyethylene wax present in the polish slows down the penetration of air and moisture in the flooring, as a result, the life of the flooring becomes longer and wears out later.

Edible polyethylene wax is used to make all kinds of fruits and citrus fruits shiny. This substance is sprayed on the fruits to give a better appearance to the fruit and prevent it from oxidizing. It is also added to some cheeses to prevent it from drying out.
Edible waxes are also used in colored pencils and crayons, and since they are non-toxic, they are not dangerous for the consumer, especially for children.

Advantages of using polyethylene wax

Today, there are many additives available in the market that greatly help to increase the quality of manufactured products. Polyethylene wax is one of the effective additives in the formulation and production process of various market products. If it is used correctly in appropriate quantities, it changes many properties of the mixture such as abrasion resistance, water repellency, lubrication, etc. There are different types of polyethylene wax, each of which increases the quality of the final product in different ways. For example, heavy polyethylene wax is placed on the surface of the product in the production process and covers it to prevent its surface contact with the mold, cylinder, etc. In this case, the friction coefficient is affected.

Buy polyethylene wax from Aban Petro

To buy polyethylene wax, different factors should be considered, one of the most important of which is to pay attention to the quality of the product. Polyethylene wax as an additive has a great impact on the final quality of your products and can help improve its properties. Buying polyethylene wax from Aban Petro will help you improve your products in addition to high quality at a reasonable price. Therefore, it is better to make your purchase from Aban Petro so that this additive is of sufficient quality to help you in better production.

Try to make sure that the purchased wax is compatible with your products and has a function that suits your needs. Aban Petro polyethylene waxes are produced in various grades, each of which has a different production method. You can be sure of the quality of your products by buying wax from Aban Petro.

You can enter into negotiations with Aban Petro sales consultants and buy polyethylene wax product of good quality and reasonable price.

(Packaging: 25 kg bags and jumbo bags)